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Phased Array Ultrasonic Testing of Boiler Tubes (PAUT)

Phased Array Ultrasonic Testing of Boiler Tubes (PAUT)
Phased Array Ultrasonic Testing of Boiler Tubes (PAUT)
Phased Array Ultrasonic Testing of Boiler Tubes (PAUT)

Phased Array Ultrasonic Testing of Boiler Tubes (PAUT) Specification

  • Measuring Range
  • Up to 200 mm wall thickness
  • Weight
  • Depends on tube length and material
  • Voltage
  • 100 - 240V AC, 50/60Hz
  • Interface
  • PAUT system probe with multi-channel electronic connectors
  • Material
  • Carbon Steel / Alloy Steel / Stainless Steel Boiler Tubes
  • Usage & Applications
  • Detection of corrosion, erosion, pitting, wear, and weld quality in boiler tubes
  • Power
  • Battery operated or AC powered
  • Temperature
  • -10C to 150C (typical inspection temperature range)
  • Driven Type
  • Electronic, Portable Handheld Unit
  • Size
  • 6 mm to 200 mm OD (as per tube specification)
  • Frequency
  • 1 MHz to 10 MHz (probe dependent)
  • Display
  • High-resolution LCD/TFT Touchscreen
  • Data Storage
  • Internal memory and external USB/Ethernet download
  • Sensitivity
  • High sensitivity for micro-defect detection
  • Environmental Protection
  • IP65/IP67 protection for main unit
  • Couplant
  • Water-based ultrasonic couplant or gel
  • Software
  • Advanced PAUT analysis software included
  • Probe Types
  • Variety of phased array probes available based on tube sizes
  • Calibration
  • Calibrated using standard reference blocks as per ASME/ASTM guidelines
  • Standards Compliance
  • ASME, ASTM, ISO, EN standards for boiler inspection
  • Scanning Technique
  • Sectorial and Linear Scanning Modes
  • Reporting
  • Automated report generation with C-Scan/S-Scan outputs
  • Resolution
  • 0.01 mm defect sizing accuracy
 

Phased Array Ultrasonic Testing of Boiler Tubes (PAUT) Trade Information

  • Payment Terms
  • Cash Against Delivery (CAD), Cash on Delivery (COD), Cash in Advance (CID), Cheque, Cash Advance (CA)
  • Main Domestic Market
  • All India
 

About Phased Array Ultrasonic Testing of Boiler Tubes (PAUT)

Product details

Service Type

Condenser leak testing for vacuum drop

Test Location

Pan India

Usage/Application

Mechanical Engineering

Sampling Procedure

Customer Place

Display Type

Digital

Testing Methodology

Helium Leak Testingg

Testing Type

Pressure Testing

Application Type

Power Plant

Product Type

Condenser

Power Source

Electric

Value Data Report On

Leakage rate

Accuracy

2 % FS

Mode

Online

Detection Range

0-1500 ppm

 



Versatile Scanning Capabilities

The PAUT system offers sectorial and linear scanning modes, providing comprehensive coverage of boiler tubes. This versatility enables thorough evaluation across a range of tube diameters and wall thicknesses, making the device adaptable to complex inspection requirements in various industrial applications.


Advanced Data Handling and Automated Reporting

Featuring internal memory and seamless USB/Ethernet download, your inspection data can be securely stored and effortlessly transferred for further analysis. Automated report generation with both C-scan and S-scan outputs streamlines documentation, delivering accurate and standardized results for compliance and record-keeping.


High Accuracy and Sensitivity for Flaw Detection

With defect sizing resolution as fine as 0.01 mm and high sensitivity for micro-defect detection, the system ensures even the smallest flaws are identified. Adhering to rigorous ASME, ASTM, ISO, and EN standards, inspections deliver reliable, repeatable results for critical boiler tube integrity assessment.

FAQs of Phased Array Ultrasonic Testing of Boiler Tubes (PAUT):


Q: How does PAUT detect defects in boiler tubes using sectorial and linear scanning modes?

A: PAUT employs both sectorial and linear scanning techniques to generate ultrasonic waves from multiple angles, allowing detailed visualization of internal tube conditions. Sectorial scanning sweeps the beam across an angular range, while linear scanning traverses along the length, enabling thorough defect detection such as pitting, corrosion, and weld anomalies throughout the tubes structure.

Q: What data storage and reporting features are available with this PAUT system?

A: The system is equipped with robust internal memory and supports data export via USB or Ethernet. Automated report generation includes comprehensive C-scan and S-scan outputs, facilitating clear visual representation and documentation of inspection results for compliance and future reference.

Q: When and where is PAUT most effectively used for boiler tubes?

A: PAUT is ideal for scheduled maintenance, routine safety audits, or failure investigations in power plants, refineries, and process industries. Its portable design and wide operating temperature range make it suitable for in-situ inspections across varied industrial settings, whether within plant rooms or on-site installations.

Q: What is the calibration process for ensuring PAUT accuracy, and which standards are followed?

A: Calibration is performed with standardized reference blocks and is conducted according to ASME or ASTM guidelines. This process ensures the systems defect sizing and detection capabilities are validated and meet international standards for safety and reliability in boiler inspections.

Q: What are the benefits of advanced PAUT analysis software included with the package?

A: The included software offers real-time data visualization, defect characterization, and intuitive reporting tools. Users benefit from automated analyses, streamlined workflows, and the ability to interpret both C-scan and S-scan images, enhancing inspection efficiency and decision-making accuracy.

Q: Which boiler tube materials and sizes are compatible with this PAUT system?

A: This PAUT solution is compatible with a variety of materials including carbon steel, alloy steel, and stainless steel boiler tubes. It supports diameters from 6 mm up to 200 mm OD, accommodating a broad spectrum of industry-standard tube specifications.

Q: How does the system ensure reliable operation in challenging environments?

A: The main unit offers IP65 or IP67 environmental protection, safeguarding it against dust and water. Its durable design, support for water-based or gel couplants, and wide temperature operating range ensure consistent, high-performance inspections even in demanding industrial conditions.

  • Main Domestic Market
  • All India
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