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Condenser Tube Helium Leak Detection
Condenser Tube Helium Leak Detection Specification
- Test Range
- 1x10-9 to 1x10-5 mbar l/s
- Power Supply
- Single Phase 220 V 50 Hz
- Accuracy
- 5%
- Humidity
- 85% RH
- Number of Specimens
- Up to 5 tubes simultaneously
- Test Material
- Metal (Condenser Tubes)
- Operating Temperature
- 5C to 45C
- Sensor
- High Sensitivity Helium Mass Spectrometer
- Temperature
- 5C to 45C
- Display
- Digital LCD Display
- Response Time
- 2 seconds
- Gas Pressure
- 0.5 to 1.5 MPa
- Specimen Size
- Tube Diameter: 6 mm to 40 mm
- Type
- Leak Detection System
- Use
- Leak detection in condenser tubes and similar applications
- Test Medium
- Helium Gas
- Operating Voltage
- 220 V AC, 50 Hz
- Shell Material
- Stainless Steel
- Net Weight
- approx. 60 kg
- Pedestal Size
- Standard
- Port Size
- 6 mm
- Operating Mode
- Manual and Automatic
- Mobility
- Mounted on Castor Wheels
- Calibration
- Factory Calibrated with Reference Leak
- System Control
- Microprocessor Based
- Compliance
- CE Certified
- Data Output
- RS232 & USB Compatible
- Power Consumption
- 500 W
- Safety Features
- Overload and Short Circuit Protection
- Pump Type
- Vacuum Pump, Oil-sealed rotary
- Leak Indication
- Visual and Audible Alarm
- Helium Test Sensitivity
- 1x10-9 mbar l/s
- Connection Method
- Quick Connect Fittings
About Condenser Tube Helium Leak Detection
Product details
| Standard Authorities | ANSI |
| Methodology | Sniffer Method |
| Product Type | Condenser |
| Application Type | Petrochemical |
| Sampling Procedure | In Laboratory |
| Testing Type | Vacuum Testing |
Exceptional Sensitivity and Speed
Achieve reliable leak detection with our advanced helium mass spectrometer, capable of identifying leaks as small as 1x10-9 mbar l/s. The system ensures a rapid response time of two seconds or less, accurately pinpointing even the most minute leaks in metal condenser tubes.
User-Friendly Controls and Connectivity
Experience ease of operation with a digital LCD display, intuitive microprocessor controls, and both manual and automatic operating modes. The system's RS232 and USB output support straightforward data transfer for documentation and analysis of test results.
Robust Safety and Mobility
Work securely thanks to integrated overload and short circuit protection. The oil-sealed rotary vacuum pump is paired with a stainless steel housing, ensuring long-term durability. The unit's castor wheel design facilitates easy movement within facility environments.
FAQ's of Condenser Tube Helium Leak Detection:
Q: How does the Condenser Tube Helium Leak Detection system work?
A: The system uses a high-sensitivity helium mass spectrometer to detect and quantify leaks in condenser tubes. Helium gas is introduced as the test medium, and the unit's vacuum pump creates a controlled environment around the tube. Any detected helium escaping through leaks triggers visual and audible alarms, indicating the presence and location of leakage.Q: What are the benefits of using a helium-based leak detection system for condenser tubes?
A: Helium is an ideal tracer gas due to its small atomic size, inert nature, and ability to quickly identify micro-leaks. This system's high sensitivity ensures even the smallest leaks are detected, preventing costly failures, ensuring equipment reliability, and maintaining safety standards.Q: When should I use this helium leak detection system?
A: This device is best used during routine maintenance, quality checks, or commissioning of condenser tubes and other metal tubing in industrial settings. It is also suitable during troubleshooting to locate the source of performance issues related to leaks.Q: Where can the system be operated within a facility?
A: Thanks to its compact pedestal size, sturdy castor wheels, and moderate net weight (approx. 60 kg), the system can be easily moved and used in laboratories, maintenance areas, and on the factory floor, wherever condenser tubes require testing.Q: What is the typical leak detection process?
A: Begin by connecting up to five tubes (diameter 6-40 mm) using quick connect fittings. Helium is introduced at a controlled pressure (0.5 to 1.5 MPa) inside the tubes. The system draws a vacuum, and the spectrometer analyzes any escaping helium. Leaks are indicated by both audible and visual alarms, while results are displayed digitally.Q: How is the system calibrated and maintained?
A: Each system comes factory calibrated with a reference leak, ensuring accuracy within 5%. Routine calibration checks are recommended to maintain performance. Maintenance primarily involves periodic vacuum pump oil changes and general cleaning to preserve sensor sensitivity.Q: What are the connectivity and compliance features of this system?
A: The unit is equipped with RS232 and USB interfaces for data export and analysis. It is CE certified, adheres to robust safety standards, and supports reliable operation on 220 V AC (50 Hz) single-phase power.
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Contact Details
INSPECTION & TESTING ENGINEERS
AN NABL Accredited Lab For Mechanical & Chemical Testing Of Metals
AN NABL Accredited Lab For Mechanical & Chemical Testing Of Metals
Correspondence Address : F 22-23, Site C, Surajpur Industrial Area, UPSIDC, Greater Noida - 201308, Uttar Pradesh, India
Phone :08045802743
Send InquiryLab Address :
ITE Lab Division
Barola, Sector - 49 Noida, Uttar Pradesh - 201301
Industrial Facility Address :
Inspection & Testing Engineers
F-22 & F-23, Site - C, UPSIDC, Surajpur Industrial Area, Surajpur, Greater Noida, Uttar Pradesh
ITE Lab Division
Barola, Sector - 49 Noida, Uttar Pradesh - 201301
Industrial Facility Address :
Inspection & Testing Engineers
F-22 & F-23, Site - C, UPSIDC, Surajpur Industrial Area, Surajpur, Greater Noida, Uttar Pradesh
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