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Heat Exchanger Helium Leak Testing
Heat Exchanger Helium Leak Testing Specification
- Gas Pressure
- 1-10 Bar (Standard)
- Response Time
- 2 seconds
- Operating Temperature
- 10C to 50C
- Specimen Size
- Up to 2 meters / Customizable
- Humidity
- 30% - 85% RH
- Accuracy
- 2% of Reading
- Test Material
- Heat Exchanger Tubes, Shells, Assemblies
- Power Supply
- Single Phase AC
- Temperature
- 10C to 50C
- Sensor
- Helium Mass Spectrometer
- Display
- Digital / Touchscreen
- Number of Specimens
- Single or Batch Testing (Customizable)
- Test Range
- 10^-6 mbar.l/s to 1 mbar.l/s
- Type
- Helium Leak Detector
- Use
- Leak Testing of Heat Exchangers
- Test Medium
- Helium Gas
- Operating Voltage
- 220-240 V AC
- Shell Material
- Stainless Steel
- Net Weight
- 150-250 Kg (Varies by Model)
- Pedestal Size
- Standard / Customizable
- Port Size
- 1/4 Inch / Customizable
- Operating Mode
- Automatic & Manual
- Maintenance
- Low, Easy Service Access
- Connectivity
- USB/Ethernet for Data Export
- Mounting Type
- Floor Mounted
- Data Storage
- Yes (Internal/External options)
- Leak Rate Display
- Digital (cc/sec or mbar.l/s)
- Compliance
- Meets International Testing Standards (ASTM, ISO)
- Detection Method
- Sniffer & Vacuum
- Control Panel
- PLC Based with Data Logging
- Alarm System
- Visual & Audio Leak Alarms
- Test Cycle Time
- 2-5 minutes (varies by specimen)
About Heat Exchanger Helium Leak Testing
Product details
| Methodology | Bombing Method |
| Vacuum Type | Pressure Vacuum |
| Product Type | Condenser |
| Application Type | Petrochemical |
| Sampling Procedure | Customer Place |
| Testing Type | Pressure Testing |
High-Precision Helium Leak Detection
Utilizing a helium mass spectrometer, this system detects leaks in heat exchanger tubes, shells, and assemblies with exceptional accuracy (2% of reading). The digital platform facilitates real-time monitoring and immediate leak localization. With a test range from 10^-6 mbar.l/s to 1 mbar.l/s, it offers flexibility for diverse testing requirements.
Efficient and Flexible Operation
With customizable port and pedestal sizes, the system adapts to different heat exchanger dimensions. Single or batch testing ensures suitability for varied production needs, while quick test cycles (2-5 minutes) increase throughput. Intuitive touchscreen controls, USB/Ethernet connectivity, and PLC-based automation streamline workflow and reporting.
Robust Compliance and Easy Maintenance
Engineered with a stainless steel shell and designed to international ASTM and ISO standards, our system guarantees longevity and consistent results. Maintenance requirements are minimal thanks to easy service access, making it ideal for demanding industrial use.
FAQ's of Heat Exchanger Helium Leak Testing:
Q: How does the helium leak tester detect leaks in heat exchangers?
A: The system uses a helium mass spectrometer, operating in both sniffer and vacuum modes, to precisely identify and quantify leaks in heat exchanger tubes, shells, or assemblies by detecting escaping helium gas.Q: What is the typical process for conducting a leak test with this system?
A: After mounting the specimen and connecting it to the system, the operator selects either automatic or manual mode. Helium gas is introduced under controlled pressure, and the system scans for leaks using its mass spectrometer. Results and digital leak rate readings are displayed in real time.Q: When should I use single or batch testing options?
A: Use single specimen testing for precise quality control during prototyping or repairs, and choose batch testing for efficient inspection during high-volume production. The system can be configured for either mode, depending on your process needs.Q: Where can the leak test data be stored and accessed?
A: Test data is logged on internal or external storage devices and can be easily exported via USB or Ethernet connections. This allows for efficient record-keeping, traceability, or further analysis on external systems.Q: What are the main benefits of PLC-based control and digital display?
A: PLC-based controls enhance automation, reproducibility, and safety. Digital or touchscreen displays provide intuitive operation, immediate access to test parameters, and simplified monitoring of leak rates and alarm status.Q: How do the visual and audio alarms improve safety during testing?
A: When a leak above the set threshold is detected, both visual and audio alarms are activated. This immediate notification helps operators respond quickly to leaks, ensuring product quality and workplace safety.Q: What international standards does the system comply with?
A: The system is designed to meet recognized global standards, such as ASTM and ISO, ensuring that your heat exchanger leak tests are reliable and accepted in various industries and markets.
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INSPECTION & TESTING ENGINEERS
AN NABL Accredited Lab For Mechanical & Chemical Testing Of Metals
AN NABL Accredited Lab For Mechanical & Chemical Testing Of Metals
Correspondence Address : F 22-23, Site C, Surajpur Industrial Area, UPSIDC, Greater Noida - 201308, Uttar Pradesh, India
Phone :08045802743
Send InquiryLab Address :
ITE Lab Division
Barola, Sector - 49 Noida, Uttar Pradesh - 201301
Industrial Facility Address :
Inspection & Testing Engineers
F-22 & F-23, Site - C, UPSIDC, Surajpur Industrial Area, Surajpur, Greater Noida, Uttar Pradesh
ITE Lab Division
Barola, Sector - 49 Noida, Uttar Pradesh - 201301
Industrial Facility Address :
Inspection & Testing Engineers
F-22 & F-23, Site - C, UPSIDC, Surajpur Industrial Area, Surajpur, Greater Noida, Uttar Pradesh
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INSPECTION & TESTING ENGINEERS
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