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Online Condenser Helium Leak Testing

Online Condenser Helium Leak Testing
Online Condenser Helium Leak Testing
Online Condenser Helium Leak Testing
Online Condenser Helium Leak Testing
Online Condenser Helium Leak Testing
Online Condenser Helium Leak Testing

Online Condenser Helium Leak Testing Specification

  • Driven Type
  • Electric
  • Interface
  • Digital Interface with alarm system
  • Weight
  • Approx. 150-250 kg (varies as per configuration)
  • Usage & Applications
  • For detecting and measuring leaks in online condenser systems using helium as tracer gas
  • Measuring Range
  • 1 x 10 mbarl/sec to 1 x 10 mbarl/sec
  • Power
  • 1.52 kW
  • Frequency
  • 50/60 Hz
  • Temperature
  • Operating range: 10C to 50C
  • Voltage
  • 220-240V AC
  • Material
  • Stainless Steel
  • Display
  • Digital LCD/LED Display
  • Size
  • Custom / As per requirement
  • Detection Medium
  • Helium gas
  • Environmental Protection
  • IP54 enclosure
  • Data Output
  • USB & RS232 for traceability
  • Service Support
  • On-site installation & training
  • Vacuum Pump Type
  • Oil-sealed rotary or dry pump
  • Sensitivity
  • 1 x 10 mbarl/sec
  • Test Method
  • Helium mass spectrometer leak detection
  • Control Mode
  • PLC controlled automatic sequencing
  • Alarm Type
  • Audio visual alarm for leak detection
  • Cycle Time
  • Typically <2 minutes per unit
  • Mounting
  • Skid/Trolley mounted for easy mobility
 

Online Condenser Helium Leak Testing Trade Information

  • Payment Terms
  • Cash on Delivery (COD), Cash Against Delivery (CAD), Cash in Advance (CID), Cheque, Cash Advance (CA)
  • Sample Available
  • Yes
  • Main Export Market(s)
  • Middle East, Africa, Asia
  • Main Domestic Market
  • North India
  • Certifications
  • ASNT, ISO, NABL, etc.
 

About Online Condenser Helium Leak Testing

There are various challengesfaced by the teams looking after the operation of turbines in any power plant.The most common of such challenge is maintaining proper vacuum in the condenserto ensure proper output. If the vacuum gets reduced below certain point due toany leakage, then the turbine cannot generate sufficient or desired electricityit is designed for. This leads to significant loss of revenue. Over a period oftime, ITE Has developed capabilities in providing solutions to the customers inidentification of Air Ingress Points throughout the negative pressure part ofthe condenser unit just below the turbine without the need of switching of theturbine. The system could be tested in the running condition and areas could beidentified for repair and maintenance at the next opportunity. Helium Gas isused as a tracer gas which is sprayed over the areas suspected for leakages. Ifthere is any leakage, the helium gas will be sucked in the system and detectedat the exit point where Sniffer probe of the Helium Leak Detector is held.

ITE has been providing theseOnline Condenser Leak Testing services also sometime referred as NegativePressure Part Online Leak Testing to organizations like NTPC, Gujarat StateElectricity Corporation  Limited, MadhyaPradesh Power Generation Corporation Limited, etc. to name a few.

Areas Served :- Delhi, Uttar Pradesh, Haryana, Punjab, Maharashtra, Bihar, Rajasthan, Himachal Pradesh, Uttarakhand, Madhya Pradesh, Jammu & Kashmir, Gujarat, Sikkim, Greater Noida, Ghaziabad, Noida, Nepal, Entire North India and South India, United Arab Emirates, Dubai, Qatar, Saudi Arabia, Africa, Egypt, Bahrain, Oman, etc.

Product details

Type Of Testing Machines

Leak Detector

Display Type

Digital

Material

Vessels, Valves, Pipelines, Heat Exchangers, Condensers

Machine Type

Mass Spectrometer based Leak Detector

Testing Type

Helium Leak Testing Services (HLT)

Service Type

Non Destructive Testing

Test Location

Pan India

Usage/Application

Mechanical, Electrical, Automotive, Aeronautical, Fabrcation, etc.

Certification Scheme

ASNT, ISO

Testing Methodology

Helium Leak Testing

Sampling Procedure

As required

Application Type

Petrochemical

Product Type

Valves, Condenser, Pipelines, Heat Exchangers, Tanks, Vessels

Methodology

Sniffer Method

Value Data Report On

Leakage

Sector Type

Power Generation

Vacuum Type

Pressure Vacuum

Standard Authorities

ASME, ISO

Duration Of Tests

1 Day

Testing Technique

Sniffer,Tracer Probe,Hood Method

Weld Verification Required

No



Precision Detection for Condenser Leaks

Employing helium as the tracer medium, this system offers highly sensitive leak detection capabilities, identifying even minute leaks in condenser systems. With a measuring range from 1 x 10 to 1 x 10 mbarl/sec, you can trust in its accuracy for critical applications.


Effortless Operation & Mobility

The PLC-based automatic control and digital LCD/LED display make the tester user-friendly, while its skid or trolley mounting provides excellent mobility. Maintenance teams can easily move and operate the equipment within different locations at your facility.


Comprehensive Data Management & Safety

Audit and ensure traceability with USB or RS232 data outputs. The built-in audio-visual alarm system provides real-time feedback on test results, enhancing operational safety. The IP54 enclosure delivers reliable protection in various industrial environments.

FAQs of Online Condenser Helium Leak Testing:


Q: How does the helium mass spectrometer leak test work for condensers?

A: The helium mass spectrometer leak test uses helium gas as a tracer, introducing it into the condenser system. The spectrometer detects any escaping helium with very high sensitivity, allowing for rapid and accurate identification of system leaks.

Q: What are the key benefits of using this online condenser helium leak tester?

A: Benefits include quick test cycles (typically under 2 minutes per unit), high detection sensitivity ( 1 x 10 mbarl/sec), automated PLC sequencing, and portable skid/trolley mounting for flexible use. Audio-visual alarms and robust data outputs enable safe and traceable operations.

Q: When and where should this leak testing equipment be used?

A: This tester is ideal for use during manufacturing, maintenance, or quality assurance of condenser systems within power plants, HVAC units, and industrial settings. It can be used wherever reliable and fast leak detection is critical.

Q: What is the process for conducting a leak test with this instrument?

A: Simply connect the condenser to the system, initiate the vacuum pump with either oil-sealed rotary or dry options, introduce helium gas, and allow the PLC-controlled sequence to operate. The system will automatically detect leaks and notify via an audio-visual alarm.

Q: How is data recorded and retrieved from the leak tester?

A: The system is equipped with USB and RS232 interfaces, allowing for easy export and traceability of test results. Digital LCD/LED displays provide real-time readings during the process.

Q: What kind of installation and support services are provided with the equipment?

A: On-site installation and comprehensive training are provided to ensure your team can operate the system efficiently and maintain reliable performance. Ongoing support is available throughout India.

  • Main Domestic Market
  • North India
  • Main Export Market(s)
  • Middle East, Africa, Asia
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